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Inner-Liner Foil That Locks In Freshness, Pack After Pack

Cigarette Aluminium Foil is the inner-liner material wrapped directly around the tobacco bundle inside a cigarette pack, sitting between the product and the printed outer carton. Usually supplied as a foil-paper laminate, it forms an important barrier that helps protect the tobacco from moisture, preserve aroma, and maintain product freshness. Its crimp-and-fold characteristics allow it to hold a tight and consistent seal around the cigarette bundle.

In cigarette packaging, Cigarette Aluminium Foil plays an important role in maintaining product quality throughout storage, transportation, and distribution. While the outer pack provides structural protection and branding, the foil liner acts as a protective layer around the cigarette bundle, helping preserve its freshness, aroma, and overall packaging integrity until the point of opening.

Types of Cigarette Aluminium Foil

Our Cigarette Aluminium Foil is available in three formats, developed to meet different packaging, branding, appearance, and finishing requirements for cigarette packs.

Plain Cigarette Aluminium Foil

Plain

Plain Cigarette Aluminium Foil is a clean and unprinted foil-paper laminate designed for cigarette packaging where functional protection and consistent packaging performance are the primary requirements.

The aluminium foil layer provides an effective barrier against moisture and light, helping protect the cigarette bundle and support aroma and freshness retention during storage, transportation, and distribution.

Its clean surface and practical folding characteristics make it suitable for standard cigarette pack formats where the inner liner does not require additional printed branding or decorative treatment.

Plain foil can be supplied in customized roll formats and laminate constructions to suit specific cigarette pack dimensions and production requirements. Its simple, functional appearance makes it a dependable option for packaging formats where consistent material performance and efficient conversion are the main priorities.

Printed Cigarette Aluminium Foil

Printed / Branded

Printed Cigarette Aluminium Foil combines the functional properties of the foil liner with customized graphics, allowing brand marks, colours, patterns, logos, text, and other visual elements to be incorporated into the inner packaging.

Custom printing can extend the brand identity beyond the outer cigarette carton and create a coordinated appearance throughout the pack. The printed surface can be developed according to the approved artwork and packaging design.

This format is suitable for cigarette brands looking for a more distinctive inner-pack presentation while maintaining the protective role of the aluminium foil laminate.

Printed foil can be produced in different artwork configurations and colour treatments to align with specific brand guidelines. It offers packaging manufacturers greater flexibility in creating coordinated inner liners that support brand recognition and contribute to the overall presentation of the cigarette pack.

Embossed Cigarette Aluminium Foil

Embossed / Textured

Embossed Cigarette Aluminium Foil features fine embossed or debossed patterns pressed into the foil surface, creating a distinctive texture and additional visual character for the inner liner.

Customized patterns, textures, and design elements can be developed to complement the visual identity of the cigarette brand and create a more refined inner-pack presentation.

The textured finish provides an additional layer of differentiation to the packaging, making it suitable for cigarette brands seeking a distinctive appearance alongside the functional properties of the foil laminate.

The embossing depth, pattern, and overall texture can be customized to suit the intended packaging design and visual effect. This flexibility allows the inner liner to incorporate subtle or prominent surface details while maintaining its role as an integral component of the cigarette packaging structure.

Key Features

Engineered features designed to support the performance, protection, appearance, and processing requirements of cigarette aluminium foil liners.

Moisture & Aroma Protection

The aluminium layer provides an effective barrier against moisture and helps retain the aroma and freshness of the tobacco product during storage, transportation, and distribution.

Light & Oxygen Barrier

The aluminium layer provides strong protection against light and helps limit oxygen transmission, supporting the preservation of tobacco quality, aroma, and product characteristics.

Crimp & Fold Performance

Designed to form clean folds and crimps around the cigarette bundle, helping the inner liner maintain its shape and provide consistent coverage during packaging.

Paper-Laminated Strength

The foil can be combined with a paper backing to provide additional stiffness, handling strength, and dimensional stability for clean and consistent wrapping around the cigarette bundle.

Printable & Embossable Surface

Suitable foil constructions can support customized printing, branding, fine patterns, and embossing, allowing the inner liner to complement the visual identity of the cigarette pack.

Packaging-Line Compatibility

Available in constructions and specifications designed for compatibility with suitable cigarette packaging processes, supporting consistent feeding, wrapping, folding, and sealing performance.

Specifications & Customization

Cigarette Aluminium Foil can be customized to meet specific packaging, barrier, printing, finishing, and processing requirements.

Parameter Specification
Product Cigarette Aluminium Foil designed for use as an inner liner in cigarette packaging.
Foil Gauge Aluminium foil thickness can be customized according to the required barrier performance, laminate construction, and packaging application.
Laminate Construction Available as foil-paper laminate constructions, with material combinations selected according to required strength, handling, and packaging performance.
Laminate Weight Customized according to the foil gauge, paper backing, pack configuration, and required stiffness.
Finish Options Plain, Printed / Branded, and Embossed / Textured finishes available.
Printing Custom logos, graphics, patterns, text, colours, and other artwork can be incorporated according to the packaging design.
Barrier Properties Aluminium-based barrier construction designed to help protect the cigarette bundle against moisture, light, aroma loss, and oxygen exposure.
Fold & Crimp Performance Designed to provide consistent folding, crimping, and wrapping characteristics suitable for cigarette packaging applications.
Roll Specifications Roll width, diameter, core size, winding direction, and other supply parameters can be customized according to production requirements.
Packaging-Line Compatibility Specifications can be developed to suit the customer's cigarette packaging and wrapping equipment, subject to machine and material compatibility requirements.
Customization Material construction, thickness, dimensions, printing, embossing, surface finish, and roll configuration can be tailored to specific customer requirements.

Why Choose Us

Reliable Cigarette Aluminium Foil solutions combining material performance, consistent manufacturing, customization, and technical support for tobacco packaging applications.

Consistent Material Quality

Controlled material selection and production processes help maintain consistent foil, laminate, thickness, appearance, and handling characteristics from batch to batch.

Application-Focused Solutions

Material constructions can be selected according to the requirements of cigarette packaging, including barrier performance, stiffness, wrapping characteristics, and overall pack configuration.

Customized Finishes

Choose from Plain, Printed / Branded, and Embossed / Textured finishes, with customized artwork, patterns, colours, and surface treatments according to packaging requirements.

Material Optimization

Foil gauge, paper backing, and laminate construction can be optimized according to the required packaging performance, helping achieve an appropriate balance between material usage and functional requirements.

Packaging-Line Compatibility

Foil specifications can be developed with the customer's wrapping and packaging process in mind, supporting appropriate roll dimensions, folding behaviour, feeding, and handling requirements.

Premium Inner-Pack Presentation

Printed and embossed foil options allow brands to extend their visual identity to the inner liner, creating a more coordinated and distinctive cigarette packaging experience.

Quality Control

Quality checks can cover key characteristics such as foil thickness, laminate bonding, surface appearance, roll condition, and other agreed specifications before dispatch.

Dedicated Technical Support

Technical assistance is available for material selection, laminate construction, roll specifications, artwork, packaging requirements, and evaluation of foil performance within the intended application.

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Frequently Asked Questions

Over 4 decades of experience ?
Holoprint Security Solutions (Holostik group) having more that 40 years of experience in developing and providing anti-counterfeiting solution for various industries. And Holoprint is the first manufacturing plant for holographic products from the Middle East region located in Dubai, UAE.
High return-on-investment ?
Our clients have experienced an ROI of up to 339% on our anti-counterfeiting products.
Complete in-house capabilities ?
Holoprint has end-to-end in-house capabilities from R&D, product design, manufacturing and IT development.
Dedicated R&D and innovation lab ?
We invest a minimum of 5% of our annual budget on research and development.

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Holographic Wads

Machine artwork is creadted and vector fike are further used to creat several convert and overt features. Files are recoreded in the form of pixels to create Holographic Image in only color of spectrum of Rainbow.

Holographic wads with running design

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FMCG

Lubricants

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Agro

Diary

Technology

Printing Wads

Machine artwork is creadted and vector fike are further used to creat several convert and overt features. Files are recoreded in the form of pixels to create Holographic Image in only color of spectrum of Rainbow.

Printed Liners with running design

Printer liners with registered design

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High Chemical liners

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FMCG

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Chemical

Agro

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High Chemical liners

Machine artwork is creadted and vector fike are further used to creat several convert and overt features. Files are recoreded in the form of pixels to create Holographic Image in only color of spectrum of Rainbow.

Holographic

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Glass Wads

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Lift & Peel

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Polyetheline Terephthalate
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PP

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FMCG

Chemical

Pharmaceutical

4

Personal Care

Agro

Diary

Technology

Lift & Peel

Machine artwork is creadted and vector fike are further used to creat several convert and overt features. Files are recoreded in the form of pixels to create Holographic Image in only color of spectrum of Rainbow.

Printing - Genric

Printing Customized

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Vent Liners

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Vent Liners

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EPE Foam

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EPE Foam

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Density - Range: 200-400

Thickness: 0.8mm to 3mm

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Pressure Sensitive

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Pressure Sensitive

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Density - Range: 200-400

Thickness: 0.8mm to 3mm

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Plain Wads

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Personal Care

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product-image

Plain Wads

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Technology

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